TY - JOUR U1 - Zeitschriftenartikel, wissenschaftlich - begutachtet (reviewed) A1 - Andreeva, Tonya A1 - Drieschner, Tobias A1 - Golovko, Dmytro A1 - Lorenz, Anita A1 - Rebner, Karsten A1 - Krastev, Rumen T1 - Process validation and a new method for quality control of ultrathin polyelectrolyte multilayer coatings JF - Colloids and surfaces : an international journal devoted to the principles and applications of colloid and interface science. A, Physicochemical and engineering aspects N2 - The properties of polyelectrolyte multilayers are ruled by the process parameters employed during self-assembly. This is the first study in which a design of experiment approach was used to validate and control the production of ultrathin polyelectrolyte multilayer coatings by identifying the ranges of critical process parameters (polyelectrolyte concentration, ionic strength and pH) within which coatings with reproducible properties (thickness, refractive index and hydrophilicity) are created. Mathematical models describing the combined impact of key process parameters on coatings properties were developed demonstrating that only ionic strength and pH affect the coatings thickness, but not polyelectrolyte concentration. While the electrolyte concentration had a linear effect, the pH contribution was described by a quadratic polynomial. A significant contribution of this study is the development of a new approach to estimate the thickness of polyelectrolyte multilayer nanofilms by quantitative rhodamine B staining, which might be useful in all cases when ellipsometry is not feasible due to the shape complexity or small size of the coated substrate. The novel approach proposed here overcomes the limitations of known methods as it offers a low spatial sampling size and the ability to analyse a wide area without restrictions on the chemical composition and shape of the substrate. Y1 - 2023 SN - 0927-7757 SS - 0927-7757 U6 - https://doi.org/10.1016/j.colsurfa.2023.132157 DO - https://doi.org/10.1016/j.colsurfa.2023.132157 VL - 676 PB - Elsevier CY - Amsterdam ER -