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  • Rebner, Karsten (19)
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  • Lorenz, Günter (5)
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  • Gauglitz, Günter (2)
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  • Oelkrug, Dieter (2)
  • Oprea, Alexandru (2)
  • Proll, Günther (2)
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  • Schleifenbaum, Frank (2)
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  • Alshehri, Majed Ali (1)
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  • 2019 (7)
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Optofluidics (2019)
Rabus, Dominik ; Rebner, Karsten ; Sada, Cinzia
This introduction into the multidisciplinary area of optofluidics offers the necessary foundations in photonics, polymer physics and process analytics to students, engineers and researchers to enter the field. All basic ingredients of a polymer-based platform as a foundation for quick and compact solutions for chemical, biological and medical sensing and manipulation are developed.
Cleaning in Place Konzept zum Dauerbetrieb optischer Sonden in der Prozessanalytik der Polymerextrusion (2018)
Bäuerle, Tim ; Ostertag, Edwin ; Drieschner, Tobias ; Lorenz, Anita ; Mannhardt, Joachim ; Lorenz, Günter ; Rebner, Karsten
Die kontinuierliche Erfassung von Qualitätsparametern ist eine zunehmende Anforderung in der Polymerextrusion. Die optische Spektroskopie kann diese Anforderung erfüllen, da sie neben der Farbe weitere Parameter wie beispielsweise chemische Eigenschaften, Trübungsgrad oder Partikelgröße erfasst. Dabei werden für Inline-Messungen im Extruder optische Sonden eingesetzt. Im laufenden Betrieb bilden sich Ablagerungen auf den Sondenfenstern. Dieser Beitrag präsentiert ein neues Cleaning in Place Konzept, mit dessen Hilfe die Fenster auch während der Produktion ohne Unterbrechung gereinigt werden können. Auch die Kalibrierung der Messtechnik ist dabei möglich. Das verhindert Rüstzeiten und sichert eine kontinuierliche Inline-Messung.
Process analytical techniques for hot-melt extrusion and their application to amorphous solid dispersions (2017)
Hitzer, Patrick ; Bäuerle, Tim ; Drieschner, Tobias ; Ostertag, Edwin ; Paulsen, Katharina ; Lishaut, Holger van ; Lorenz, Günter ; Rebner, Karsten
Newly developed active pharmaceutical ingredients (APIs) are often poorly soluble in water. As a result the bioavailability of the API in the human body is reduced. One approach to overcome this restriction is the formulation of amorphous solid dispersions (ASDs), e.g., by hot-melt extrusion (HME). Thus, the poorly soluble crystalline form of the API is transferred into a more soluble amorphous form. To reach this aim in HME, the APIs are embedded in a polymer matrix. The resulting amorphous solid dispersions may contain small amounts of residual crystallinity and have the tendency to recrystallize. For the controlled release of the API in the final drug product the amount of crystallinity has to be known. This review assesses the available analytical methods that have been recently used for the characterization of ASDs and the quantification of crystalline API content. Well established techniques like near- and mid-infrared spectroscopy (NIR and MIR, respectively), Raman spectroscopy, and emerging ones like UV/VIS, terahertz, and ultrasonic spectroscopy are considered in detail. Furthermore, their advantages and limitations are discussed with regard to general practical applicability as process analytical technology (PAT) tools in industrial manufacturing. The review focuses on spectroscopic methods which have been proven as most suitable for in-line and on-line process analytics. Further aspects are spectroscopic techniques that have been or could be integrated into an extruder.
Water jacket systems for temperature control of Petri dish cell culture chambers (2019)
Uharek, Samira ; Baratchi, Sara ; Zhu, Jiu Yang ; Alshehri, Majed Ali ; Mitchell, Arnan ; Rebner, Karsten ; Christian, Karnutsch ; Khoshmanesh, Khashayar
Water jacket systems are routinely used to control the temperature of Petri dish cell culture chambers. Despite their widespread use, the thermal characteristics of such systems have not been fully investigated. In this study, we conducted a comprehensive set of theoretical, numerical and experimental analyses to investigate the thermal characteristics of Petri dish chambers under stable and transient conditions. In particular, we investigated the temperature gradient along the radial axis of the Petri dish under stable conditions, and the transition period under transient conditions. Our studies indicate a radial temperature gradient of 3.3 °C along with a transition period of 27.5 min when increasing the sample temperature from 37 to 45 °C for a standard 35 mm diameter Petri dish. We characterized the temperature gradient and transition period under various operational, geometric, and environmental conditions. Under stable conditions, reducing the diameter of the Petri dish and incorporating a heater underneath the Petri dish can effectively reduce the temperature gradient across the sample. In comparison, under transient conditions, reducing the diameter of the Petri dish, reducing sample volume, and using glass Petri dish chambers can reduce the transition period.
Technologie-Roadmap "Prozesssensoren 4.0" : Thesen und Handlungsfelder (2015)
Blazek, Martin ; Deilmann, Michael ; Gasch, Armin ; Gerlach, Martin ; Grümbel, Frank ; Kaiser, Ulrich ; Kloska, Michael ; Löbbecke, Stefan ; Maiwald, Michael ; Pötter, Thorsten ; Rebner, Karsten ; Roos, Eckhard ; Stieler, Stefan ; Stolz, Dieter ; Theuer, Michael
Derzeit finden gravierende Veränderungen im Umfeld der Informations- und Kommunikationstechnik statt, die eine große Chance für die optimierte Prozessführung und Wertschöpfung mit darauf abgestimmten vernetzt kommunizierenden Sensoren bieten. Diese Art "smarter" Sensoren stellen Dienste innerhalb eines Netzwerks bereit und nutzen Informationen daraus. Dadurch ergibt sich aktuell die Notwendigkeit, die Anforderungen an Prozesssensoren sowie an deren Kommunikationsfähigkeiten detaillierter zu beschreiben – vom einfachen Temperatursensor bis über heute in Entwicklung befindlichen Messsystemen hinaus –, da diese Technologieentwicklungen rasant voranschreiten. Vernetzte Sensoren sind die Voraussetzung für die Realisierung von Cyberphysischen Produktionssystemen (CPPS) und zukünftiger Automatisierungskonzepte für die Prozessindustrie, wie sie auch durch das Zukunftsprojekt "Industrie 4.0" adressiert werden. Die Technologie-Roadmap liefert darüber hinaus Perspektiven für Forschungs- und Entwicklungsförderung und gibt Ansätze für die Normungsarbeit. Sie wird damit auch für Politik, Industrieverbände und Gremien von Interesse sein. Wenn sich die Exzellenz der Forschung und das ausgeprägte Know-how der Gerätehersteller und Anwender zu Forschungskonsortien auf Augenhöhe zusammentun und das Wissen gemeinsam vorangebracht wird, kommen faire und gut durchdachte Technologietransferprojekte mit Sicherheit zum Erfolg. Neben der technologischen Weiterentwicklung der Prozesssensoren ist von Herstellern und Anwendern die hohe Verfügbarkeit der komplexen Technologie sicherzustellen, damit weiterhin Vertrauen in die Technik besteht – vom Anwender bis ins Management.
Characterization of oxide layers on technical copper material using ultraviolet visible (UV–Vis) spectroscopy as a rapid on-line analysis tool (2019)
Stiedl, Jan ; Green, Simon ; Chassé, Thomas ; Rebner, Karsten
An ultraviolet visible (UV–Vis) spectroscopy method was developed that can quantitatively characterize a technical copper surface to determine oxide layers and organic impurities. The oxide layers were produced by a heating step at 175 ℃ for four different times (range = 1–10 min). Partial least squares (PLS) regression was used to establish a relation between the UV–Vis spectra and film thickness measurements using Auger electron spectroscopy depth profiles. The validation accuracy of the regression is in the range of approximately 2.3 nm. The prediction model allowed obtaining an estimation of the oxide layer thickness with an absolute error of 2.9 nm. Alternatively, already known methods cannot be used because of the high roughness of the technical copper surfaces. An integrating sphere is used to measure the diffuse reflectance of these surfaces, providing an average over all angles of illumination and observation.
Elastic and inelastic light scattering spectroscopy and its possible use for label-free brain tumor typing (2017)
Ostertag, Edwin ; Stefanakis, Mona ; Rebner, Karsten ; Kessler, Rudolf
This paper presents an approach for label-free brain tumor tissue typing. For this application, our dual modality microspectroscopy system combines inelastic Raman scattering spectroscopy and Mie elastic light scattering spectroscopy. The system enables marker-free biomedical diagnostics and records both the chemical and morphologic changes of tissues on a cellular and subcellular level. The system setup is described and the suitability for measuring morphologic features is investigated.
Chemical and biochemical sensors. 1. Fundamentals (2016)
Barsan, Nicolae ; Gauglitz, Günter ; Oprea, Alexandru ; Ostertag, Edwin ; Proll, Günther ; Rebner, Karsten ; Schierbaum, Klaus ; Schleifenbaum, Frank ; Weimar, Udo
Chemical and biochemical sensors. 2. Applications (2016)
Barsan, Nicolae ; Gauglitz, Günter ; Oprea, Alexandru ; Ostertag, Edwin ; Proll, Günther ; Rebner, Karsten ; Schierbaum, Klaus ; Schleifenbaum, Frank ; Weimar, Udo
Different sensor types using chemical and biochemical principles are described. The former are mainly gas sensors, the latter are applied especially to liquids. Those label-free direct detection methods are compared with applications where assays take advantage of labeled receptors. Furthermore, selected applications in the area of gas sensors are discussed, and sensors for process control, point-of-care diagnostics, environmental analytics, and food analytics are reviewed. In addition, multiplexing approaches used in microplates and microarrays are described. On account of the huge number of sensor types and the wide range of possible applications, only the most important ones are selected here.
Extension of solid immersion lens technology to super-resolution Raman microscopy (2015)
Ostertag, Edwin ; Lorenz, Anita ; Rebner, Karsten ; Kessler, Rudolf ; Meixner, Alfred
Scanning Near-Field Optical Microscopy (SNOM) has developed during recent decades into a valuable tool to optically image the surface topology of materials with super-resolution. With aperture-based SNOM systems, the resolution scales with the size of the aperture, but also limits the sensitivity of the detection and thus the application for spectroscopic techniques like Raman SNOM. In this paper we report the extension of solid immersion lens (SIL) technology to Raman SNOM. The hemispherical SIL with a tip on the bottom acts as an apertureless dielectric nanoprobe for simultaneously acquiring topographic and spectroscopic information. The SIL is placed between the sample and the microscope objective of a confocal Raman microscope. The lateral resolution in the Raman mode is validated with a cross section of a semiconductor layer system and, at approximately 180 nm, is beyond the classical diffraction limit of Abbe.
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