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Automated stabilization of loading capacity of coal shearer screw with controlled cutting drive
(2015)
A solution of topical scientific problem of coal shearer output increase providing minimum specific power supply for coal cutting, transportation, and loading in terms of thin seams has been proposed. The solution is based on the use of earlier proposed criterion of screw gumming for optimum cutting velocity-coal shearer feed rate ratio in the context of increased screw rotation owing to phase voltage frequency increase. Simulation results of automated control system for coal shearer operations with frequency-controlled cutting drive within thin seams have confirmed the efficiency of the system using proposed algorithm of smart analysis of coal shearer power signal.
Purpose: To develop a method for synthesizing a fuzzy automatic control system for a shearer drum in terms of coal seam hypsometry basing on the information criterion of the beginning of rock cutting-off by the drum to reduce ash content of the extracted coal.
Methodology: Taking into consideration peculiarities of determining a distinct information criterion of the beginning of rock cutting-off by the drum and regularities of its variations during the shearer operation, a fuzzy inference algorithm is developed for a system of fuzzy automatic drum control in terms of seam hypsometry. In this context, rules of fuzzy productions, parameters of the membership functions of terms of the output linguistic variable system, and fuzzy operations are substantiated according to the recommendations of a classic Mamdani fuzzy inference algorithm. Studies are carried out to analyze the effi¬ciency of the proposed fuzzy inference algorithm basing on the introduced relative parameter of the number of effective control actions formed by the fuzzy control system. Simulation modeling makes it possible to perform comparative analysis of the efficiency of the drum control.
Findings: In the course of research, an algorithm of fuzzy control of the shearer’s upper drum in terms of coal seam hypsometry has been developed basing on the determination of direct and inverse transfer from coal breaking near the seam roof by the shearer drum to rock breaking with the help of statistical analysis of the stator power of a cutting drive motor.
Originality: For the first time, a method of synthesis of fuzzy automatic control of the drum in terms of seam hypsometry has been proposed.
Practical value: The proposed method is the theoretical basis to solve important scientific and applied problem of the automation of the coal shearer drum in terms of seam hypsometry to reduce ash content of the produced coal.