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Concept for a low-cost implementation of automatic cycle time measurements in learning factories
(2024)
Cycle time optimization is a fundamental skill for manufacturing planners to avoid bottlenecks and thus increase throughput of production. A learning factory, which replicates real-world manufacturing scenarios, provides an ideal environment for students to acquire this essential skill. Traditionally, cycle times in these scenarios have been manually recorded using stopwatches. This practice has become increasingly outdated with the proliferation of Industry 4.0 and Internet of Things systems that automatically take these measurements in industries, which the learning factories are designed to emulate. However, the high costs and implementation efforts associated with these systems can pose significant challenges for learning factories to adapt.
To address these challenges, this paper proposes a cost-effective system for automatic cycle time measurements in learning factories. The system is composed of inexpensive and commercially available hardware such as microcontroller development boards, Radio-Frequency Identification (RFID) readers and a custom software based on open-source software that is free to use. It enables fast and economical retrofitting of existing production scenarios by equipping production stations with RFID readers and product trays with RFID tags.
The solution not only enhances the realism of learning factories in terms of cycle time measurements but also introduces the students to key Industry 4.0 concepts like automation, digitalization, and real-time data tracking. By integrating this affordable system, learning factories can better align their practices with industry standards, thereby improving the training quality and preparing students more effectively for the future manufacturing environment.
The Asset Administration Shell (AAS) represents a standardized digital representation of an asset facilitating the seamless combination of physical and digital objects in Industry 4.0. Originally introduced within the RAMI 4.0 framework, the AAS plays a pivotal role in achieving the core objectives of Industry 4.0 by introducing interoperable data exchange across different assets, life cycles, and value chains.
Delivering central requirements for the Industry 4.0 vision the importance of AAS for the transition towards smart factories is evident. However, due to its abstract nature, the AAS advantages, and implementation require explanation. Incorporating this technology into educational environments can provide this explanation by allowing students to grasp the importance of interoperability in advanced digital manufacturing settings. However, currently, literature on the utilization of AAS within the infrastructure and learning concepts of learning factories is missing.
To address this challenge and enable learning factories to effectively teach the principles of AAS, this paper describes an approach for introducing the AAS into learning factory environments. This approach entails the technical introduction of digital asset representations into the process flow of existing assemblies as well as a workshop illustrating the importance of the interoperability provided by the AAS in Industry 4.0 factories.
This paper serves as a foundational guide for introducing AAS into learning factories by underscoring the vital role of AAS in the education of future industry professionals and the realization of smart factories in the era of Industry 4.0.
Technologies related to Industry 4.0, such as the Internet of Things (IoT) and Artificial Intelligence (AI), find increasing applications in manufacturing systems. However, the technical implementation of IoT-based or AI-based solutions requires interaction and information exchange between the various components of complex information processing systems. Students of interdisciplinary study programs, such as industrial engineering, often possess conceptual yet isolated knowledge of manufacturing systems, IT infrastructure, and information processing without proficiency regarding application programming interface (API) usage. However, APIs are paramount for enabling the interaction of individual components of complex information processing systems. Unfortunately, adapting the general descriptions in API documentation to a student's specific application is often challenging, hindering a comprehensive hands-on learning experience for students training on implementing applications into manufacturing systems of learning factories. Therefore, this paper proposes a novel approach for leveraging Large Language Models (LLMs) to facilitate the utilization of APIs for students’ hands-on training on implementing applications and the respective information processing within the context of manufacturing systems and learning factories. The proposed approach comprises an LLM extended using context data specific to the employed test API and enables user interaction via a natural language dialogue-based chat interface.
SiC power modules are crucial in the automotive industry due to their high efficiency, but the change from Si to SiC brings new challenges regarding the short-circuit withstand time (SCWT). This paper investigates the influence of a common source feedback gate topology on short-circuit behavior. Implementing source feedback enhances the short-circuit withstand time but comes at the cost of increased switching losses. A more balanced trade-off between robustness and performance can be achieved by combining a welldefined common source feedback with an increasing gate-source voltage. This article investigates the concept using simulations, followed by characterization tests on a prototype commutation cell.
Chatbots are increasingly being used for mental health care related to stress and other issues. With the advent of ChatGPT, conversations with chatbots have become commonplace, and a variety of support has become possible. However, future developments are expected to determine what kind of personality and persona mental healthcare chatbots will have and how they will express their emotions. Chatbots often have emotional models to show empathy to users, but only the psychological information of the users is considered, and there are few studies that cover physiological information as well. Therefore, in this study, to give the chatbot characteristics suitable for the user, we proposed a method for expressing emotions using three types of input information regarding active listening in emotional support.
Moonshot Project Goal 3 aims to develop an AI robot that grows alongside people’s lives by 2050. In order for robots to grow together with our lives, it is necessary for them to have personalities. We will discuss what characteristics an AI robot should have both internally and externally. Currently, chatbots using LLM such as ChatGPT are being developed, but problems have arisen such as chatbots encouraging users to commit suicide. We will also discuss the problems caused by chatbots having personalities. In addition to personality, qualitative identity is also important for robots to stay close to people for a lifetime. Today’s robots have fixed personalities and cannot be changed. Therefore, personality cannot be inherited. Furthermore, in the case of robots, their individuality is limited to their appearance and physical functions. We will discuss how robots can continue to be passed down from generation to generation despite these differences.
Die digitale Abbildung von Maschinen und Prozessen zur Entwicklung, Auslegung, Simulation und Optimierung schreitet immer weiter voran. Steigende Leistungsfähigkeit von Rechnerkapazitäten und der Einsatz lernender Algorithmen erlaubt die immer exaktere Wiedergabe der einzelnen Komponenten, Maschinen und Abläufen. Aufgrund der Komplexität von Werkzeugmaschinen besteht aber dennoch erheblicher Bedarf zur Integration zusätzlichen Wissens in die bei der Erstellung von Digitalen Zwillingen verwendeten Daten.
Das Konzept der zirkulären Wertschöpfung beschreibt ein nachhaltiges Wirtschaftssystem. Aktuell ist es jedoch herausfordernd den Produktlebenszyklus so zu erweitern, damit Produkte langfristig im Wirtschaftssystem erhalten bleiben. Erforderlich sind Ansätze, mit denen Produktzustände diagnostizierbar sind und unkompliziert der bestmögliche Rückgewinnungsweg dargestellt werden kann. An dieser Stelle setzt dieser Beitrag an. Aufgezeigt wird, wie eine Mensch-Roboter-Kollaboration MRK die Entscheidungsfindung für eine Kreislaufwirtschaft befähigen kann.
The design of operational amplifiers faces the trade-off between power and speed. Increasing power-efficiency according to a certain speed requires a multi-stage design with an optimal compensation network that should be stable under all possible operating conditions. From this point of view, this paper proposes a three-stage operational amplifier with an enhanced AC boosting compensation (ACBC) using complementary indirect Miller compensation. The proposed amplifier is implemented in GlobalFoundries 22FDX (22 nm FD-SOI technology). In the worst case of the post-layout simulation, the proposed design provides a power efficiency IFOMs of 231k MHz.pF/mW, which is 2x larger compared to similar designs with ACBC as the standard compensation technique while driving a 500 pF load. According to this IFOMs, the design achieves an open-loop gain of 103.5 dB, a gain-bandwidth product of 8.5 MHz with a phase margin of 41.4 while the amplifier operates with a 10% reduced supply voltage of 0.72 V in ss-corner under 125. A total current of only 18.7 including the bias-network, is consumed.
Zur Erreichung der geforderten Klimaneutralität kommt dem Industriesektor als einer der fünf emissionsintensivsten Sektoren eine große Bedeutung zu. Die zentrale Aufgabe ist es, Wirtschaftlichkeit und Ressourcenminimierung zu vereinen und Fabriken zum Ort nachhaltiger Wertschöpfung zu entwickeln. Zugleich fördern moderne Technologien die Entwicklung neuer Produkte und innovativer Geschäftsmodelle, wodurch Fabriken an wandelnde Anforderungen anpassbar gestaltet werden müssen. Zukünftig wird sich dieser Trend intensivieren und folglich die Themen der industriellen Agenda bestimmen. Bereits heute strukturieren führende Produktionsunternehmen ihre Wertschöpfungsnetzwerke daher aus einer ganzheitlichen Betrachtungsweise heraus: Das Supply Chain Management, die Fabrikplanung sowie die Produktionsplanung und -steuerung (PPS) werden dabei nicht als isolierte Disziplinen verstanden, sondern als eng verzahnte Elemente, die sich gegenseitig beeinflussen und verstärken sollten. Eine derart integrierte Optimierung der Wertschöpfungssysteme führt dabei nicht nur zum ökonomischen Vorteil, sondern ermöglicht genauso, die ökologische Bilanz signifikant zu verbessern.