670 Industrielle und handwerkliche Fertigung
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Efficient management of circular value creation requires holistic traceability systems providing consistent collection and sharing of product lifecycle data among various stakeholders in a supply chain, even when individual parts are reused or repurposed in new products. In these traceability systems, unique identification of products and parts is paramount for maintaining consistency in the lifecycle data. However, as supply chains become increasingly complex and dynamic, challenges in consistent identification arise. Therefore, this paper discusses data consistency challenges for identification systems, focusing on creating and managing unique identifiers in the physical and digital world. Based on that discussion, this paper proposes an architecture for information-consistent part identification systems in complex circular value chains. The architecture uses AI-based fingerprinting technology to ensure marking-free product identification, the Asset Administration Shell to model relevant traceability data, and blockchain technology to ensure consistent product identifiers.
The lack of appropriate decision support tools is a major challenge in the industrial environment where the selection of high-precision indoor localization technologies (ILT) is crucial. Companies often face difficulties analyzing the advantages and disadvantages of different indoor localization technologies due to the wide range of selection criteria involved. These criteria include accuracy, coverage area, power consumption, cost, scalability, response time, and robustness, which can lead to uncertainty and sub-optimal investment in case of an inappropriate decision. This research project aims to tackle this challenge by developing a tool that supports users from the industry to easily select the most suitable Indoor Localization Technology. The developed tool serves to be a systematic and well-founded solution. It also allows the consideration of the subjective evaluations of the decision-makers in the decision-making process. The tool represents an industry-specific solution designed to meet the requirements of ILT selection. Additionally, the tool features a clear navigation system that guides users through the selection process.
By providing transparent insights into the Analytic Hierarchy Process (AHP) calculation method, the tool enables companies to make informed decisions. The project involves a systematic literature review on technology selection processes and Indoor Localization Technologies, as well as the development of a Decision Support System.
Towards an Asset Performance Management reference framework for distributed industrial machinery
(2024)
In a complex and technology-driven business environment, managing the performance of distributed industrial machinery is crucial for operational efficiency and business viability. This paper presents an approach to developing an Asset Performance Management (APM) reference framework that addresses the unique challenges of distributed machinery, including the need for high quality data, trust issues with third party involvement, and the integration of IoT for optimal asset performance. The design requirements for the artifact were derived from the literature and verified and developed through expert interviews. The development of the framework aims to provide a structured approach to improving APM practices, reducing downtime, and boosting machinery performance. This offers businesses a competitive advantage and contributes to both practical and scientific fields. The reference framework could facilitate better decision-making and resource allocation, especially in handling geographic and maintenance complexities and navigating data management challenges. This research represents an advancement in the field of APM for distributed industrial machinery by addressing current challenges and proposing potential solutions. It paves the way for future research and industrial applications.
Mobile robots, particularly autonomous mobile robots (AMRs), play a transformative role in Intralogistics 4.0, enabling automated material transport and handling tasks. The increasing changeability of plant layouts and the dynamic manufacturing environment are critical drivers for their use. While automated guided vehicles (AGVs) are centrally controlled and rely on supporting infrastructure, AMRs can navigate without such guidance, thanks to their onboard sensors. Many studies have delved into the reasons and effects of using AMRs in intralogistics, underscoring their potential to optimise processes and enhance efficiency. This study aims to review existing literature on AMRs in intralogistics, unearthing the latest advancements and existing limitations. As a result, this review identifies five main research subjects: complexity of the environment, safety, resource scheduling and power consumption, artificial intelligence algorithms and interoperability. The study concludes by summarising these fields and emphasising the existing limitations and research gaps for further innovations in this area.
The industrial sector is evolving towards increased customization, diminishing batch sizes, and shorter product lifecycles, affecting intralogistics, which faces challenges in managing an expanding variety of parts and variants. This diversification leads to a decline in efficiency owing to the complexity in pick and stow operations, as traditional systems, digital solutions, and optimization methods mainly rely on historical data without incorporating near-real-time process information. Conventional approaches separate pick and stow operations in both process and workforce, culminating in extended process durations. Instead, data-driven AI-based methods offer a solution by clustering and combining pick and stow operations into optimized bundles, considering travel distance and time. The research employs AI algorithms to streamline picking and stowing, aiming to enhance logistics performance by reducing travel distance and time. Due to the absence of real data, a simulation-based procedure to generate synthetic test and training data is adopted. The real-world logistics system of the learning factory Werk150 is modeled in AnyLogic simulation software to carry out picking and stowing in a 3D warehouse layout. This database is leveraged to train an unsupervised machine learning model using the data analytics software TensorFlow by applying algorithms focused on clustering and combination. A comparative study of these algorithms is conducted to pinpoint optimal strategies for improving logistics performance. Future research will target this methodology, which will be enriched by experimental tests in Werk150 involving near-real-time data, practical investigations, and the use of real data to conclude with an analysis to validate the optimization strategies' effectiveness.
This paper proposes a novel framework - "Transparent Reasoning in Artificial intelligence Cause Explanation" (TRACE) - that combines root cause analysis, explainable artificial intelligence, and machine learning in a comprehensible manner for the shopfloor worker. The goal is to enhance transparency, interpretability, and explainability in AI-driven decision-making processes as well as to increase the acceptance of AI within an industrial manufacturing area. A human AI collaboration tool in perspective. The paper outlines the need of such a framework, describes the proposed design science approach for the development.
In today's dynamic manufacturing environment, flexible and resilient production systems are crucial for coping with constantly changing internal product and production requirements coupled with external market and customer demands. Conventional production systems often lack the capability to adapt to changing requirements due to their fixed structures and technical limitations. To address these challenges, various flexible and changeable production system approaches have been developed in the last years. However, material provision becomes challenging due to increasing degrees of freedom and uncertainty due to arising turbulences, making it difficult to match demand and material provision in terms of time, location, and quantity. This paper presents a method to determine material demands that considers both deterministic and probabilistic information regarding material demand location, quantity, and time. An experimental research approach based on a minimal system was pursued, incorporating simulation experiments covering parameter variation using the Monte Carlo method. The results demonstrate that the developed method successfully determines material demands, enabling flexible and target-size-optimized material provision with potentially arising turbulences.
Reliable lot size one capable online quality monitoring for CNC machined parts remains elusive. To address this challenge, the proposed approach aims to bridge the current gap in research by developing a cost-effective and reference-independent monitoring concept for material defect detection in CNC-machined parts. This paper presents a novel digital twin-based method, utilising machining vibrations and a g-code-based encoding of the cutting process. The objective is to detect material defects, such as blowholes, without the need for individual workpiece references. The proposed method aims to reduce barriers to entry, minimise waste, and enhance machine productivity by enabling automated early online quality control. To develop and validate the model, a dataset combining machining vibration with technological context data such as chip-shape is generated. The feasibility and potential of the approach is demonstrated in a job shop setting on a 3-axis CNC mill.
Digital twins enable real-time monitoring, analysis, and optimization, thus enhancing efficiency and productivity in future factories. Nevertheless, the effective integration and innovative future utilization requires the broad acceptance and understanding among non-IT-related groups. This paper presents a practical training program that provides detailed guidance on how to create digital twins from real world data. It consists of modules utilizing 3D models in Unity with associated code, MQTT connectivity and network addressability. The integration of real-world data combined with a user interface that displays values in an integrated space enhances the overall usability. This integrative approach based on low-cost hardware and open source software makes the technology accessible to a wide audience and opens up new opportunities for advances in related higher education and employee training.
Deterioration modeling plays a pivotal role in various industries, enabling predictive maintenance strategies and cost-effective resource allocation. Furthermore, with an escalating influx of data across multiple domains, opportunities for predictive analysis continue to expand. The development of wear models becomes a more and more complex process especially when acquiring and handling large amounts of customer data of different products and stakeholders since additional topics such as data privacy have to be included. Therefore, the development process causes high efforts in time, capacity and coordination between the different disciplines such as domain experts, data scientists and IT-administration. This paper presents a reference model for predictive maintenance model development. Based on adopted best practice approaches from the industrial production context, the reference model is structured around the four phases of the CRISP-DM model. Altogether it encompasses 48 defined steps. Covering the whole life cycle, beginning with component identification, use case description and culminating in model deployment and maintenance, each step is meticulously crafted to ensure quality and speed up the predictive maintenance model development. By adhering to this systematic approach, wear models for components can be developed with confidence, with lower effort and costs and mitigating uncertainties. The reference model is validated in the automotive industry since there already exist large amounts of fleet data of different products and customer. By providing a reliable and systematic approach to predictive maintenance model development, this reference model empowers stakeholders to optimize maintenance schedules, reduce downtime, and enhance overall operational efficiency.