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Melamine Formaldehyde (MF) resins are thermosetting synthetic materials. The present work deals with the evaluation of the impregnation process, modification of resin structure and abrasion resistant applications. During the industrial process paper is impregnated by aqueous oligomers. The drying procedure and the corresponding residual volatile content is a crucial step during production, because of its influence on the later surface quality. Standard measurement routines do not differentiate between physical and chemical origin. Using TGA and DSC methods, the evaporation of water could be characterized as a clear separation of solvent evaporation and the release of water during condensation. The method could be used to upgrade current quality control as well as reaction condition tuning. According to the characteristics of duroplastic material, the formed network is very dense but also brittle. Challenging applications require highly modified resins in order to decrease the network density. Substances from bio renewable resources offer chemical possibilities for covalent crosslinking. Several substance classes have been tested for compatibility via hydroxyl groups or amines. The addition of polyols under appropriate reaction conditions showed chemical incorporation into the MF prepolymer. NMR methods have been used to characterize the resins. The synthesized polymers represent a suitable alternative for the usage in challenging furniture and flooring laminate applications. MF applications for scratch and wear resistant surfaces are commonly reinforced by multiple layer setups with inorganic particles. Fulfilling normative requirements a one sheet setup of decorative paper has been developed and tested. The incorporation of special corundum particles directly on the decorative printed paper combined with a new coating system resulted in surfaces of the requested quality for wear resistance surfaces.
Unter der Zielsetzung der multimodalen, ortsaufgelösten optischen Spektroskopie für die markierungsfreie Charakterisierung biologischer Materialien nach Morphologie und Chemie werden vier Themenschwerpunkte behandelt.
1. Theorie der elastischen / inelastischen Lichtstreuung und laterale Auflösung in der Mikroskopie
2. Erweiterung eines Raman Mikroskops zu einem multimodalen spektralen Imaging System (MSIS) mit Photonenmigrations-Technologie
3. Erweiterung des MSIS zu Super-Resolution Raman Mikroskopie mit einer Festkörper-Immersionslinse
4. Anwendung des entwickelten MSIS auf biologische Materialien
Within the scope of the present cumulative doctoral thesis six scientific papers were published which illustrates that modern reaction model-free (=isoconversional) kinetic analysis (ICKA) methods represents a universal and effective tool for the controlled processing of thermosetting materials. In order to demonstrate the universal applicability of ICKA methods, the thermal cure of different thermosetting materials having a very broad range of chemical composition (melamine-formaldehyde resins, epoxy resins, polyester-epoxy resins, and acrylate/epoxy resins) were analyzed and mathematically modelled. Some of the materials were based on renewable resources (an epoxy resin was made from hempseed oil; linseed oil was modified into an acrylate/epoxy resin). With the aid of ICKA methods not only single-step but also complex multi-step reactions were modelled precisely. The analyzed thermosetting materials were combined with wood, wood-based products, paper, and plant fibers which are processed to various final products. Some of the thermosetting materials were applied as coating (in form of impregnated décor papers or powder and wet coatings respectively) on wood substrates and the epoxy resin from hempseed oil was mixed with plant fibers and processed into bio-based composites for lightweight applications. From the final products mechanical, thermal, and surface properties were determined. The activation energy as function of cure conversion derived from ICKA methods was utilized to predict accurately the thermal curing over the course of time for arbitrary cure conditions. Furthermore the cure models were used to establish correlations between the cross-linking during processing into products and the properties of the final products. Therewith it was possible to derive the process time and temperature that guarantee optimal cross-linking as well as optimal product properties