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Ein wesentliches Ziel der unter dem Schlagwort Industrie 4.0 gebündelten neuen Entwicklungen ist die Vernetzung intelligenter Komponenten in industriellen Anlagen, um Prozesse transparenter und effizienter zu gestalten. Ein weiteres Ziel ist das Condition Monitoring, d.h. die Überwachung des Zustands der Komponenten während der Laufzeit und die Abschätzung der Restlebensdauer, damit die gesamte Lebensdauer der Komponente ausgenutzt und Wartungsintervalle besser geplant werden können. Die Bewertung des Komponentenzustands erfolgt anhand von Messgrößen, die entweder durch zusätzlich in den Prozess eingebrachte Sensoren erfasst werden oder durch Prozessdaten, die in den Regel- und Steuereinrichtungen verfügbar sind. Diese Messdaten werden ausgewertet und das Ergebnis wird dem Anwender angezeigt.
Der vorliegende Beitrag gibt einen kurzen Überblick über verwendete Messgrößen sowie verwendete Auswerteverfahren. Darüber hinaus wird ein Verfahren erläutert, das die Schwierigkeiten bei der Beurteilung der üblicherweise verwendeten Frequenzspektren vermeidet.
A simple determination of the error voltage compensation map for motor parameter identification
(2018)
This paper proposes a new method for determining the error voltage compensation map in a parameter identification procedure of three-phase induction motors with an inverter. The compensation curve depending on the motor current is determined using a simple procedure based on given reference voltage steps and the corresponding steady state values of the stator current of the induction motor.
A novel brushless excitation concept for synchronous machines with a rotating power converter is proposed in this paper. The concept does not need an auxiliary winding or any other modification to the machine structure apart from an inverter with a DC link capacitor and a controller on the rotor. The power required for the rotor excitation is provided by injecting harmonics into the stator winding. Thus, a voltage in the field coil is induced. The rotor inverter is controlled such that the alternating current charges the DC link capacitor. At the same time the inverter supplies the DC field current to the field coil. The excitation concept is first developed in theory, then presented using an analytical model and FEA, and lastly investigated with a prelimininary experimental setup.
In this work design rules for a novel brushless excitation system for externally excited synchronous machines are discussed. The concept replaces slip rings with a fullbridge active rectifier and a controller mounted on the rotor. An AC signal induced from the stator is used to charge the rotor DC link. The DC current for the rotor excitation is provided from this DC link source. Finite element analysis of an existing machine is used to analyze the practicability of the excitation system.
This paper discusses the optimal control problem for increasing the energy efficiency of induction machines in dynamic operation including field weakening regime. In an offline procedure optimal current and flux trajectories are determined such that the copper losses are minimized during transient operations. These trajectories are useful for a subsequent online implementation.
This paper presents an approach for the implementation of a modular and scalable power electronics device for controlling electric drives in the field of electric vehicles using wide bandgap semiconductor devices. The main idea is to achieve the required output currents or voltages by connecting adequately designed hardware modules in parallel or in series. This particular design is based on the fact that the single modules generate a continuous and specified output voltage from a given dc voltage, e.g. an intermediate circuit or battery voltage. The main benefit is, that different current or voltage requirements can be satisfied based on a single module thus decreasing development and production costs. The current paper focuses on the connection in parallel of such modules. A control architecture is illustrated and a first proof of concept is given.
Die vorliegende Erfindung betrifft ein Verfahren zum Bestimmen einer Fehlspannung eines Stromrichters, an den eine Last, insbesondere in Form einer Drehfeldmaschine wie Asynchronmaschine, angeschlossen ist, bestimmt und ggf. kompensiert wird, wobei eine Ausgangsspannung an dem Stromrichter stufen- oder schrittweise erhöht und der sich hierbei als Sprungantwort einstellende Strom gemessen wird. Die Erfindung betrifft weiterhin eine Drehfeldmaschine beispielsweise in Form einer Asynchronmaschine, mit einer Leistungselektronik umfassend einen tromrichter sowie einer Kompensationseinrichtung zum Kompensieren der Fehlspannung des Stromrichters, sowie weiterhin ein Verfahren zum Betreiben und/oder Steuern einer solchen Drehfeldmaschine, bei dem die Fehlspannung des Stromrichters bestimmt und kompensiert wird.
Purpose. To improve the efficiency of the closed-cycle operation of the field-orientation induction machine in dynamic behavior when load conditions are changing, considering the nonlinearities of the main inductance.
Methodology. The optimal control problem is defined as the minimization of the time integral of the energy losses. The algorithm observed in this paper uses the Matlab/Simulink, dSPACE real-time interface, and C language. Handling real-time applications is made in ControlDesk experiment software for seamless ECU development.
Findings. Adiscrete-time model with an integrated predictive control scheme where the optimization is performed online at every sampling step has been developed. The optimal field-producing current trajectory is determined, so that the copper losses are minimized over a wide operational range. Additionally, the comparison of measurement results with conventional methods is provided, which validates the advantages and performance of the control scheme.
Originality. To solve the given problem, the information vector on the current state of the coordinates of the electromechanical system is used to form a controlling influence in the dynamic mode of operation. For the first time, the formation process of controls has considered the current state and the desired future state of the system in the real-time domain.
Practical value. Apredictive iterative approach for optimal flux level of an induction machine is important to generate the required electromagnetic torque and to reduce power losses simultaneously.
Energy efficiency optimization techniques for steady state operation of induction machines are the state-of-the-art, and many methods have already been developed. However, many real-world industrial and electric vehicle applications cannot be considered to be in steady state operation. The focus of this contribution is on the efficiency optimization of induction machines in dynamic operation. Online dynamic operation is challenging due to the computational complexity and the required low sample times in an inverter. An offline optimization is therefore conducted to gain knowledge. Based on this offline optimal solution, a simple and easy to implement template based solution is developed. This approach aims at replicating the solution found by the offline optimization by resembling the shape and anticipative characteristics of the optimal flux trajectory. The energy efficiency improvement of the template based solution is verified by simulations and measurements on a test bench and using a real-world drive cycle scenario. For comparison, a model predictive numerical online optimization is investigated too.
This paper presents a modular and scalable power electronics concept for motor control with continuous output voltage. In contrast to multilevel concepts, modules with continuous output voltage are connected in series. The continuous output voltage of each module is obtained by using gallium nitride (GaN) high electron motility transistor (HEMT)s as switches inside the modules with a switching frequency in the range between 500 kHz and 1 MHz. Due to this high switching frequency a LC filter is integrated into the module resulting in a continuous output voltage. A main topic of the paper is the active damping of this LC output filter for each module and the analysis of the series connection of the damping behaviour. The results are illustrated with simulations and measurements.
Switched reluctance motors are particularly attractive due to their simple structure. The control of this machine type requires the instants, to switch the currents in the motor phases in an appropriate sequence. These switching instants are determined either based on a position sensor, or on signals generated by a sensorless method. A very simple sensorless method uses the switching frequency of the hysteresis controllers used for phase current control. This paper first presents an automatic commissioning method for this sensorless method and second a startup procedure, thus enhancing this approach towards an application in industry.
This article illustrates a method for sensorless control of a switched reluctance motor. The detection of the time instants for switching between the working phases is determined based on the evaluation of the switching frequency of the hysteresis current controllers for appropriately selected sensing phases. This enables a simple and cost efficient implementation. The method is compared with a pulse injection method in terms of efficiency and resolution.
In this work, a comparison between different brushless harmonic-excited wound-rotor synchronous machines is performed. The general idea of all topologies is the elimination of the slip rings and auxiliary windings by using the already existing stator and rotor winding for field excitation. This is achieved by injecting a harmonic airgap field with the help of power electronics. This harmonic field does not interact with the fundamental field, it just transfers the excitation power across the airgap. Alternative methods with varying number of phases, different pole-pair combinations, and winding layouts are covered and compared with a detailed Finite-Element-parameterized model. Parasitic effects due to saturation and coupling between the harmonic and main windings are considered.
The current paper proposes a design method for an active damping approach for LC output filters in a power stage for motor control with continuous output voltage. The power stage uses GaN-HEMTs and operates at switching frequencies in a range between 500 kHz and 1MHz. The active damping of the output filter is achieved here by a feedback of the filter inductor current using a high-pass structure. The paper discusses the impact of this feedback on the system behavior and proposes a design method.
Class Phi2 amplifier using GaN HEMTs at 13.56MHz with tuned transformer for wireless power transfer
(2022)
This paper discusses a design procedure of a wireless power transfer system at a RF switching frequency of 13.56MHz. The wireless power transfer amplifier uses GaN HEMTs in aClass phi2 topology and is designed in order to achieve high efficiency and high power density. A design method for the load over a certain bandwidth is presented for a transformer with its tuning network.
In this work, a brushless, harmonic-excited wound-rotor synchronous machine without any auxiliary windings which can provide full torque at startup is investigated experimentally. The excitation power is transferred inductively by superimposing an additional harmonic field of different pole-pair number on top of the airgap field. This is achieved by feeding the parallel paths of the stator and rotor winding separately. A prototype for the harmonic-excited synchronous machine has been constructed and experimental results are presented to verify the concept. The main loss contributors are identified and the importance of considering core losses under harmonic excitation is discussed. A general analytical model for harmonic excited synchronous machines is proposed which enables a quick estimation of the iron core flux densities and the core losses generated by the additional harmonic currents.